This shared data contains the following files:Appendix A: Dimensional analyses and generation of dimensionless numbersAppendix B: Variation of heat flux with dimensionless numbersAppendix C: Tensile testing for friction surfaced specimenAppendix D: Experimental data from friction surfacing of 6060 Aluminum Appendix E: Experimental data from friction surfacing of 304L Stainless steelAppendix F: Videos of friction surfacing experimentsThe data presented in this study was collected by Hemant Agiwal, Christian Baumann, Stephan Krall, Friedrich Bleicher, and Frank E. Pfefferkorn.This research used resources at the Mechanical Engineering department, University of Wisconsin-Madison and the Institute of Production Engineering and Photonic Technologies, TU Wien.The study was funded by the U.S. Department of Energy (Grant DE - NE0008801), and the Austrian Marshall Plan Foundation endowed professorship (FFG Project Number 846946)Submitted manuscript: Agiwal, Hemant, Christian Baumann, Stephan Krall, Friedrich Bleicher, and Frank E. Pfefferkorn. “Dimensionless numbers for predicting process parameter boundaries in friction surfacing.” CIRP Annals (2023).

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